USRobotics USR8200

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Contents


THX to Jose Vasconcellos from OpenWRT for the instructions


Flashing

Flashing the U.S. Robotics USR8200


Installing Redboot

1st reset the device to defaults.

Since the device has the Jungo loader installed by default we have to change it to Redboot to get DD-WRT up and running. But keep cool its easy to handle as you will see below.

You will need a lil .py script that will do the backup of the orig flash content and flash the new redboot. A backup of this script can be found here: Jungo-image.jpg (You will have to rename it to jungo-image.py!).

The 2nd thing that is needed is the Redboot itself. The latest version can be downloaded here: Redboot . You should verify what each MAC address for WAN/LAN is, and write them down somewhere, before installing DD-WRT. The MAC address for the WAN should be on a sticker on the bottom, and the LAN is +1 hex.

From here it is partially taken from the OpenWRT Wiki:
Installation of RedBoot can be accomplished with the jungo-image.py script. The script uses the telnet interface into the router to accomplish it's task.

The standard password for the USR software is: admin/"leave emty". If that fails a common alternate is: admin/"whatever you may have changed it".

The script will first make a backup of the current flash image; this procedure takes about 4 minutes. Use -h to get help on all the options. If there's some failure, the only recourse is to install a JTAG header and restore the firmware via JTAG; so, use at your own risk! BE WARNED: Presently there is no known method for using JTAG on a Revision D, because the header was removed in that revision.

For Windows: You will need to download and install python located here http://python.org/ftp/python/2.6.2/python-2.6.2.msi (for windows) and enter then at the DOS command line you will enter the info below. You may need to put your files in the install directory of python (ex. c:\python26)

Note: Windows 7 users must enable telnet under Control Panel -> Programs -> Turn Windows features on or off Current secondary telnet port is 8083 for Rev C/D and you may have to edit the Jungo-image.py script to reflect port 8083.

For Linux: You may have to install Python from your respective distribution's repository if you do not have it, but so long as you can point to the redboot image you should be able to have the files anywhere.

Basic Usage:

  • Help: python jungo-image.py -h
  • Backup existing image: python jungo-image.py -p <password> <router ip address>
  • Write new image: python jungo-image.py -p <password> <router ip address> <image file>

Installing DD-WRT

The RedBoot prompt is accessible via telnet 192.168.1.1 9000 on the Wan port. The Wan port is configured to obtain an address via DHCP; if this fails it defaults to 192.168.1.1. Note that there's a feature that allows skipping the RedBoot boot script by pressing the "Reset" button after power on for about 10 seconds. When RedBoot is ready to accept commands, it sets the Internet LED red. After establishing a telnet session to RedBoot, the flash must be initialized and configured:

Note: Client may not receive DHCP address and must be manually fixed to IP address (example: 192.168.1.100)

  • Initialize flash: fis init

Configure MAC addresses (initial setup only)

  • fconfig npe_eth0_esa 0x00:0x01:0x02:0x03:0x04:0x05 (The "0x" tell's the redboot that its hex code.). Use the MAC address at the bottom of the unit plus 3. The one printed on the bottom is for the lan, but we need to tell RedBoot what the WAN port MAC address is.
  • fconfig npe_eth1_esa 0x00:0x01:0x02:0x03:0x04:0x05 tells Redboot the LAN mac. Now you can use the MAC printed on the bottom label.

Flashing/recovery

  • Install and configure your favorite TFTP server to serve the dd-wrt image as linux.bin
  • Load linux.bin into memory: load -r -b 0x800000 -h <hostip> linux.bin
At this point, you should see the file transfer taking place, if it times out, check your TFTP server configuration
and try again. Do not proceed past this point until you've successfully loaded the image to the router.
  • Write linux.bin to flash: fis create linux
This may take a while, be patient.  Proceed to the next step when you get the redboot prompt back.

Configure Redboot

In order to autonomously boot to the DD-WRT kernel you just installed, you need to add a boot script to RedBoot:

  • Open RedBoot's configuration: fconfig -d
  • When prompted with Run script at boot, change the value to true
  • Enter the following in the first line of the script enter: fis load linux
  • Enter the second line: exec
  • Hit enter to finish the script with an empty line.
  • Change the timeout setting for loading the script to about 5 sec.
  • Keep hitting enter until you get this prompt: Update RedBoot non-volatile configuration - continue (y/n)?.
  • Type y and enter.
  • Power cycle the router and dd-wrt should boot.